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Thermal Barrier Coatings

The Mettech Axial III Thermal Spray System is a versatile tool that is able to apply a variety of Thermal Barrier Coating (TBC) microstructures. These vary from dense to porous structures, to vertically micro-cracked coatings. The choice of microstructure depends on the application and coating strategy dictated by the turbine manufacturer. Usually for thick TBC coatings a higher level of porosity is incorporated. The various microstructures are determined and controlled by starting powder morphology, powder size distribution and Axial III spray parameters.

Thermal Barrier Coating
 
Thermal Barrier Coating 2
Porosity 25%, Thickness = 1500um
 
Vertically Micro-cracked TBC

THermal Barrier Caoting 3
   
Dense TBC, Porosity ~1%
   

 

 

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